Elastocaloric cooling device
(Master's thesis, Prof Shankar Krishnan) Jul'19-Jun'20
For the master's project, the modelled device is a regenerative solid state tensile elastocaloric cooling setup which is an alternative to vapor compression systems. The device uses Nickel-Titanium (NiTi) shape memory alloy (SMA) as the solid state coolant. Further, an experimental setup with servo motors, belt drive and pneumatic cylinders was also designed to realize the model. Three unique design concepts were proposed for the cooling device along with the calculations for each concept.
Summary
IIT Bombay Racing team is a cross functional team of 70+ students that designs and builds an electric race car for Formula Student UK, a prestigious international students design competition organised by Institute of Mechanical Engineers (IMechE).
As Chief Mechanical Officer, I led the design of suspension, steering, brakes, wheels, electronic differential and vehicle dynamics modelling. I also held the responsibilities of on-track testing, design presentations and vehicle readiness for the dynamic events at Silverstone, UK.
Autocross run
Testing the speed of the car over one lap
Summary
As a design engineer of suspension systems, the component design, testing and fixturing methods were revamped to solve the design and manufacturing problems faced in the previous cars built by IIT Bombay Racing. Multiple of control arm designs were simulated and tested to identify the best strength/weight ratio. Detailed FEA simulations were performed for anti roll bar assembly to reduce excessive deflection. Assembly fixtures were redesigned to ensure accuracy in the welding of chassis and suspension components.
The team participated in Formula Student UK and Formula Bharat competitions. I was also fortunate to attend the 4-day Applied Vehicle Dynamics Seminar conducted by Claude Rouelle, a renowned design judge and president of OptimumG Vehicle Dynamics Solutions.
Summary
Velocity of Plumes Generated in Unidirectional Solidification of Binary Salt-Solution
(Research project: Prof Shyamprasad Karagadde) Apr'17-Jul'17
This paper describes the experimental study performed on solidification of transparent (hyper-eutectic ammonium-chloride in water) salt solution in a bottom-cooled condition. Due to the rejection of low-density water-enriched component, convective flow channels in the form of plumes are generated. Due to the action of this flow, dendritic particles were found to break off. A microscopic camera was used to record their movements. The velocity of these particles, as they flow with the plume was measured and correlated with the plume velocity. The particle tracking and velocity measurements were done using a MATLAB code. The findings were presented in the National Conference on Fluid Mechanics and Fluid Power (FMFP) in December, 2017.
You can check out the full conference paper at this link.
Experimental setup and results
Automated vegetable cutter
(Course project: ME 423: Machine design) Sep'19-Nov'19
The aim of this device is to replace manual cutting of vegetables using a mechanical device without any control system involved. The device is targeted towards medium to high consumption (few hundred to thousand vegetables per day) applications like restaurants, mess kitchens, event catering etc. The device consists of two major components - i.) A conveyor belt to carry and move the vegetables and ii.) A slider crank mechanism, which holds the cutter, to cut the vegetables.
Poster
Video demonstration